Board · Material
Rigid Greyboard
The structural core of luxury rigid boxes
Greyboard provides the structural core of many rigid boxes. Board grade, thickness, recycled content, wrapping paper and inserts depend on the selected specification. Confirm material records and the complete construction before making recycled-content or recycling claims.
Thickness
1.0–3.0 mm
Hand-assembled
Per box
Perceived weight
+340% vs folding
MOQ
By project
Section 01 · Productions
Real Greyboard in the wild.
Use the examples below as structure and material references before reviewing the product page and sending a project brief.
Luxury Lid & Base
1.5mm greyboard core wrapped in art paper, foil logo.
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Watch Presentation Box
2.0mm core, velvet-flocked cradle.
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Magnetic Closure Set
Hidden magnets in 1.5mm greyboard flap.
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Drawer-style Rigid
Slide-out tray for influencer PR kits.
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Book-style Rigid
Magnetic flap mimics a hardcover book.
Cosmetic Gift Set
Multi-cavity EVA insert in 2mm greyboard shell.
Jewellery Box
Compact rigid set with satin ribbon pull.
Window Rigid Box
Greyboard frame + clear PVC window.
Editorial
"Rigid boxes don't open. They reveal."
Section 02 · Craft
The finishing techniques that make it sing.
Macro-level decoration choices that turn a raw Greyboard sheet into a brand-defining surface.
Technique 01
Concealed magnets
Twin neodymium magnets cavity-set into the greyboard before wrap — invisible from outside.
Technique 02
Hand-wrapped corners
Mitred corners hand-folded for an unbroken seam — the signature of true luxury construction.
Technique 03
EVA cradle CNC-cut
Foam routed to product silhouette, then flocked or laminated for a museum-fit.
Section 03 · Specs
Specifications
- Thickness
- 1.0 – 3.0 mm (1.5 mm standard)
- Density
- 0.75 – 0.85 g/cm³
- Composition
- Recycled content: confirm selected grade
- Wrap options
- Art paper, specialty, PU, fabric
- Construction
- Hand-assembled rigid set-up box
- Recyclability
- Review final construction and local collection rules
Section 04 · Trade-offs
Strengths & Trade-offs
Strengths
- Premium tactile weight and feel
- Crush-resistant — protects high-value goods
- Recycled content confirmed by the selected material record
- Compatible with virtually any cover material
Trade-offs
- Higher cost than folding cartons
- Larger shipping footprint (non-collapsible)
- Longer lead times for hand assembly
Section 05 · Brand wall
Who builds with Greyboard.
Three industries where this material is doing some of its best work right now.
Case 01 · Watches & jewellery
Heritage Maisons & indie watchmakers
The closing 'thud' of a 2.5mm rigid box has become an unspoken brand promise.
Case 02 · Consumer electronics
Premium audio & accessories
Premium electronics-style unboxing — slow lid-lift on engineered air resistance.
Case 03 · Spirits & wine
Limited-edition releases
Drawer-style presentation for collector bottlings; ribbon pull adds ceremony.
Section 06 · Compare
Greyboard vs. the alternatives.
A quick side-by-side to help you decide where Greyboard earns its place — and where another stock might serve you better.
| Attribute | Rigid Greyboard | Folding White Card | Corrugated |
|---|---|---|---|
| Construction | Hand-assembled set-up | Machine-folded | Glued / locked |
| Perceived value | Luxury / heirloom | Premium retail | Functional |
| Ships flat? | No (assembled) | Yes | Yes |
| Cost index | 3.5× | 1.3× | 1.1× |
| MOQ | By project | By project | By project |
Section 07 · Applications
Best Used For
How brands across cosmetics, food, fashion, and electronics put Greyboard to work.
Print Compatibility
Printing Methods
- Wrap paper printed offline (offset/CMYK)
- Direct screen print on wrap
Finishing Options
Decoration & Construction
- Hot foil stamping
- Embossing on wrap
- Magnetic closure
- Ribbon pulls
- EVA / foam inserts
- Velvet flocking interior
Section 08 · FAQ
Frequently asked
What thickness should I choose for my product?+
Use 1.0–1.5 mm for small items (jewellery, cards), 2.0 mm for cosmetics and mid-weight goods, and 2.5–3.0 mm for spirits, electronics and oversized luxury sets.
Are rigid greyboard boxes recyclable?+
Check the selected board, wrapping, adhesives and inserts against local collection rules. Any recycled-content or recycling claim needs evidence for the proposed specification.
What's the MOQ for rigid greyboard boxes?+
Standard MOQ starts at 500 units per design for most rigid greyboard box projects. Sampling and development details should be reviewed by structure, size, insert and finish requirements.
Continue exploring
Related materials
White Card 350gsm
Smooth white folding board engineered for vivid CMYK photography and sharp typography.
Black Specialty Paper
Through-dyed black paper and board with deep matte tone — the canvas for foil-stamped luxury.
Velvet Flocking
Electrostatically applied velvet fibre creating a cushioned, premium-touch lining for rigid boxes.
Ready to build with Greyboard?
Get an instant estimate or request a tactile sample.
All calculator prices are for reference only. Contact our team for a verified quote tailored to your project — we are very happy to help.