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Materials GuideJune 4, 20267 min read

Custom Packaging Materials Guide Paperboard Corrugated Plastic Options

Complete guide to custom packaging materials including paperboard, corrugated, and clear plastic options. Material properties, applications, sustainability profiles, and cost comparisons.

The Material Foundation

Every packaging decision starts with material selection. The right material choice affects cost, protection, brand perception, and environmental impact. Understanding the options enables better sourcing decisions.

Paperboard Grades

Solid Bleached Sulfate (SBS) provides premium white surface with excellent print quality for cosmetics and luxury packaging. Coated Recycled Board (CRB) offers cost-effective option with grey back. Uncoated Recycled Board (URB) presents natural kraft appearance for sustainable brands.

Corrugated Types

Single-wall for standard shipping and light retail with double-wall for heavy products and export packaging. Triple-wall for industrial applications requiring maximum strength. E-flute and micro-flute bridging the gap between corrugated and paperboard.

Clear Plastic Options

PET for maximum clarity with full recyclability and food-grade certification. PVC for cost-effective transparency with lower sustainability profile. rPET with post-consumer recycled content for eco-conscious brands.

Selection Framework

Product weight and fragility determine minimum board strength. Brand positioning guides material aesthetic and finish. Sustainability commitments influence recycled content and end-of-life design. Cost targets provide the constraint within which materials are evaluated.

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